Gajjar Group is currently one of the highest producers of eyewear products in the country. We have a capacity to produce a million eyewear pieces every year. Right from conceptualizing, designing to manufacturing of the end product is taken care of by us, in-house. Add to this, planetary polishing, electro deposition of precious and semi precious metals, electophoratic and electrostatic lamination, and colour coating are all taken care of in-house. These facilities ensure that Gajjar Group has complete control on the quality of our products.
Our plants at Malad as well as Bhilad make us the biggest manufacturer of eyewear in the country, both in terms of capacity as well as space. Using state of the art technology that ensures the quality of all eyewear products remains constant, till date we have produced more than 15 million successful frames in the market. We possess the best of tools and machinery available, procured from our very own Gajjar Tools Pvt. Ltd, a leading organization in manufacturing of eyewear tools in the country. Our machining centers are equipped with the state of the art technology like laser cutting, welding in Inert ATMS, CNC Eye rim, CNC-EDM and CNC- Milling. Professional use of CAD and CAM softwares along with other special custom softwares complement the machining centers.
Our recent acquisition of a state of the art technology plant specialising in acetate frame manufacturing adds to the edge, Gajjar Group enjoys in the eyewear industry. This Acetate manufacturing plant completes our Production Umbrella with the possibility of producing all kinds of frames such as metal, moulding and acetate frames to name a few.
But what makes all of our products special? It is the six layer coating method used by Gajjar Group that provides maximum protection against corrosion.
The process followed for this is:
- Base material could be 18% cuproni~ stainless steel
- Copper plating for addition 0.3 micron
- Nickel plating for leveling 15~17 microns
- Hard alloy plating 0.7 micron
- 18~13 carate gold plating 0.5 micron
- Clear clad ( zetaclad) electrophoretic clear coating 15 microns
- Top coat of polyurethane clear coat of 17~20 microns
- Anti-corrosion tested for 4700 h plus in salt spray weather meter “passed”. Acetone rub test passed 500 plus rubs. – no effect
And this is not where we stop! In order to ensure the production of high quality products, Gajjar Group sources the best quality material from internationally reputed suppliers. The materials used in our frames and sunglasses include Cupro Nickel, Monel, Stainless Steel, Titanium, Nylon, Polyimide, Polycarbonate, and EVA to name a few.
We also take great pride in our strong, experienced, dedicated and loyal workforce consisting of more than 225 qualified and skilled men. These specialised team members come from varied engineering backgrounds such as mechanical, electrical and electronic engineering and help us deliver nothing but the best.